S.P. Korolev RSC Energia
At Baikonur launch site the preparations continue for the launch of Progress M-14M cargo vehicle under the International Space Station program, Jan. 24.
By
updated 2/2/2012 6:35:12 PM ET 2012-02-02T23:35:12

A botched pressure test of a Russian space capsule slated to launch the next crew to the International Space Station has forced NASA and its partners to delay the planned liftoff for more than a month.

The Russian Soyuz spacecraft launch was originally slated for March 29, but now is targeted for no earlier than May 15, NASA's International Space Station program manager Mike Suffredini told reporters Thursday.

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The Soyuz's crew capsule, one of three modules that make up the entire Soyuz TMA-04M vehicle, has been scrapped after an accident during testing caused it to spring a leak in one of its descent module's rocket thruster fuel tanks. Now Russia's main space contractor, RSC Energia, is readying the next spaceship on the line, though the issue will cause a lengthy delay.

"This particular event is very unfortunate, but you know this is a complicated business and things happen," Suffredini said. "To me this is not indicative of some overarching problem at the Energia corporation. I have every confidence that they'll figure out the cause of this and rectify it for the future." [Russia's Manned Soyuz Space Capsule Explained (Infographic)]

With the retirement of NASA's space shuttle fleet last year, Russia's three-person Soyuz space capsules are currently the only vehicle available to ferry American astronauts to and from the International Space Station. NASA plans to eventually use private U.S.-built commercial spacecraft to transport crews and cargo to the station, but those new vehicles are still years away from being ready.

Meanwhile, NASA is contemplating another delay — in this case, of the unmanned SpaceX Dragon capsule's inaugural trip to deliver supplies to the space station. The private spacecraft was due to make its first test launch to the orbiting laboratory on Feb. 7, but Suffredini said the latest target date is March 20, and even that might be a stretch, as the vehicle still requires more testing and some minor fixes.

Space station hang time
The faulty Soyuz capsule was slated to carry NASA astronaut Joe Acaba and Russian cosmonauts Gennady Padalka and Sergei Revin up to the space station to begin long-duration stays.

They were due to replace three of the Expedition 30 spaceflyers currently living on the outpost: NASA astronaut Dan Burbank and Russian cosmonauts Anton Shkaplerov and Anatoly Ivanishin.

Astronauts pose in front of Starry Night painting
NASA
Expedition 31 crew members take a break from training at NASA's Johnson Space Center to pose for a crew portrait. Image released July 14, 2011.

However, because of the Soyuz issues, NASA and Russia have decided to extend the current crew's mission to keep the space station running smoothly. Those three were scheduled to return to Earth March 16, but now will come home April 30.

The delay is also likely to cause rippling setbacks in other planned launches and landings later this year.

"We probably won't see the next Soyuz until the mid-July timeframe," Suffredini said. "There'll be about a two-week impact as we go into the fall and winter. Although there is a schedule impact, from a  performance standpoint there's really no impact" to operations on the station. [Video: Soyuz Rocket's Bumpy Ride — The History]

Under pressure
The Soyuz problem occurred during pressure testing of the Soyuz's descent module and part of its propulsion module.

The bell-shaped descent module seats the Soyuz crew during launch and landing and is located between the propulsion and orbital modules. It is the only part of the Soyuz that returns to Earth. The propulsion and orbital modules are discarded during re-entry.

"Right before they ship the spacecraft, they do a pressure test where they over-pressurize the vehicle because it's designed to handle more than normal pressure, and then they hold that pressure for a while, and if it holds that pressure you consider it a success," Suffredini said. "In the process of doing that it was exposed to a pressure that is substantially higher than what they had planned."

This elevated pressure caused deformations on part of the spacecraft, prompting some of its welding joints to leak.

Since the spacecraft wasn't designed to handle these pressure loads, the total repercussions to the hardware were unknown, and officials decided to ditch the vehicle altogether rather than attempt to repair it.

Latest in a string of failures
The issue comes after a string of disappointments for Russia's space agency.

In November, its Mars probe Phobos-Grunt failed after launch, and subsequently crashed into the ocean.

Perhaps even more worrying, a Russian Soyuz rocket carrying an unmanned Progress cargo freighter to the space station failed after its launch, resulting in the loss of the vehicle.

That booster was similar enough to the ones Russia uses to loft people to orbit that NASA and Russia delayed the scheduled manned liftoffs until the cause of the accident had been determined and fixed.

"Our Russian colleagues have had a number of challenges last year relative to launches and they've taken that very seriously and are trying to look for any consistent clues across the board," Suffredini said. "Compared to the human spaceflight side, I can tell you from a booster standpoint, they do treat the human vehicles completely differently."

Ultimately, he said, the business is risky.

"Even the most reliable systems sometimes give you challenges, but I think they're addressing them," Suffredini said.

You can follow SPACE.com assistant managing editor Clara Moskowitz on Twitter @ClaraMoskowitz. Follow SPACE.com for the latest in space science and exploration news on Twitter @Spacedotcomand on Facebook.

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Photos: Year in Space 2011

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  1. Ultimate space shot

    2011 was a year of farewells in space: an end to the space shuttle program ... NASA's official abandonment of the Spirit rover on Mars ... and the leavetaking of NASA's next Mars rover. This unprecedented image shows a different kind of leavetaking. Italian astronaut Paolo Nespoli snapped the picture of Endeavour docked to the International Space Station on May 23 as he was leaving in a Soyuz spacecraft. This was the only opportunity to photograph the space station and shuttle together from an orbital vantage point. (Paolo Nespoli / NASA / ESA) Back to slideshow navigation
  2. Tribute to Gabby

    During a post-landing ride on a Russian helicopter, NASA astronaut Scott Kelly wears a blue "Gabby" wristband in honor of his sister-in-law, wounded U.S. Rep. Gabrielle Giffords. Kelly and his fellow crew members from the International Space Station returned to Earth on March 16. Kelly's twin brother, Mark Kelly, is Giffords' husband. The two Kellys were the only twins to serve together in NASA's astronaut corps. Mark Kelly retired from NASA in October. (Bill Ingalls / AFP - Getty Images) Back to slideshow navigation
  3. Up from the clouds

    Stefanie Gordon captured this remarkable picture of the shuttle Endeavour's ascent on May 16 while she was on a commercial airline flight from New York to Palm Beach, Fla. (Stefanie Gordon / for msnbc.com) Back to slideshow navigation
  4. Hanging on

    NASA astronaut Greg Chamitoff holds a handrail during the fourth spacewalk conducted by the shuttle Endeavour's crew at the International Space Station. During the seven-hour, 24-minute spacewalk on May 27, Chamitoff and astronaut Michael Fincke (visible in the reflections of Chamitoff's helmet visor) moved a 50-foot-long inspection boom to the station, officially completing U.S. station assembly. (NASA via EPA) Back to slideshow navigation
  5. First Family on the final frontier

    Astronaut Janet Kavandi leads President Barack Obama, First Lady Michelle Obama and their daughters, Sasha and Malia, beneath the shuttle Atlantis' underbelly during an April 29 tour of an Orbiter Processing Facility at NASA's Kennedy Space Center in Florida. The Obamas visited the space center in hopes of seeing the shuttle Endeavour's final launch, but liftoff was delayed due to a technical glitch. The Obamas couldn't return to the cape for the Endeavour launch on May 16. Atlantis' launch in July closed out the 30-year space shuttle program. (Saul Loeb / AFP - Getty Images) Back to slideshow navigation
  6. Waiting for the last launch

    Spur King, from Armarillo, Texas, sleeps on the roof of a van in Titusville, Fla., as he waits to watch the liftoff of space shuttle Atlantis from NASA's Kennedy Space Center on July 8. Atlantis' mission marked the end of the 30-year space shuttle era. (Joe Raedle / Getty Images) Back to slideshow navigation
  7. Last liftoff

    NASA managers watch from Firing Room Four of the Launch Control Center at Kennedy Space Center as the space shuttle Atlantis lifts off from Launch Pad 39A on July 8. (NASA) Back to slideshow navigation
  8. Look! Up in the sky!

    Spectators watch the shuttle Atlantis ascend for the last time from NASA's Kennedy Space Center in Florida on July 8. (Shawn Thew / EPA) Back to slideshow navigation
  9. Back to Earth

    The space shuttle Atlantis blazes a trail back home through the atmosphere in this photograph, captured by the crew aboard the International Space Station on July 21. Airglow over Earth can be seen on the horizon. (NASA via EPA) Back to slideshow navigation
  10. Night landing

    The space shuttle Atlantis glides down from a moonlit sky to the runway at Kennedy Space Center in Florida on July 21. Atlantis' touchdown marked the end of a 30-year odyssey for NASA's shuttle fleet. (Pierre Ducharme / Reuters) Back to slideshow navigation
  11. On the beam

    A glowing laser shines forth from the European Southern Observatory’s Very Large Telescope in Chile, in a picture captured by ESO Photo Ambassador Gerhard Hüdepohl. The beam energizes sodium atoms high in Earth’s mesosphere, causing them to glow and creating a bright dot that looks like a star to observers on the ground. That artificial star serves as a guide for the telescope's adaptive optics system. (ESO) Back to slideshow navigation
  12. Does 'Pacman' have teeth?

    In visible light, the star-forming cloud cataloged as NGC 281 in the constellation of Cassiopeia appears to be chomping through the cosmos. Astronomers nicknamed NGC 281 the "Pacman Nebula," after the famous Pac-Man video game of the 1980s. This infrared view from NASA's Wide-field Infrared Survey Explorer, released Oct. 26, reveals jagged rows of "teeth" that are actually pillars of interstellar dust. (NASA / JPL-Caltech / UCLA) Back to slideshow navigation
  13. Getting the rover ready

    NASA engineers stand by a conical shell that will help protect the Curiosity rover, a robot the size of a car, from the searing temperatures of atmospheric entry when it lands on Mars next year. This picture of the rover preparations was taken at NASA's Jet Propulsion Laboratory on April 4. Curiosity was launched from Cape Canaveral Air Force Station in November and is due to land on Mars in August 2012. (Damian Dovarganes / AP) Back to slideshow navigation
  14. Millipedes on Mars

    Martian sand dunes ripple across this false-color image from the high-resolution camera on NASA's Mars Reconnaissance Orbiter. What's fascinating about this image, released Oct. 17, are the ridges running the length of the dunes, creating the spectacular illusion that we're looking at millipedes. This is a good example of what's called "pareidolia," where our brain interprets a pattern as representing a familiar object - such as the Face on Mars. (NASA/JPL/University of Arizona) Back to slideshow navigation
  15. Walking on a mock Mars

    A mock mission to Mars "landed" on a simulated Red Planet on Feb. 14, and in the days afterward, volunteer crew members went on three make-believe Marswalks. The simulated surface was actually a giant sandpit, built inside a Moscow research institute. The exercise was the climax of a 520-day isolation experiment aimed at studying how a future real-life crew would handle the psychological stresses of a Mars mission. (Lightroom Photos / Zuma Press) Back to slideshow navigation
  16. Celestial snow angel

    The bipolar star-forming region called Sharpless 2-106, or S106 for short, looks like a soaring, celestial snow angel in this image from the Hubble Space Telescope, released Dec. 15. The outstretched "wings" of the nebula record the contrasting imprint of heat and motion against the backdrop of a colder medium. Twin lobes of super-hot gas, glowing blue in this image, stretch outward from the central star. A ring of dust and gas orbiting the star acts like a belt, cinching the expanding nebula into an hourglass shape. (NASA / ESA / STScI / AURA) Back to slideshow navigation
  17. Outer-space ornament

    The moon hangs over Earth's limb like a holiday ornament in a picture from the International Space Station.. Original tweet from Oct: 21, 2011: "#TGIF Here's a beautiful moon shot to start your weekend #NASA #ISS" http://twitpic.com/73povh (Ron Garan / NASA) Back to slideshow navigation
  18. Golden Gate ... to space?

    A new Virgin America A320 jet, aptly named "My Other Ride Is a Spaceship," flies in tandem with the SpaceShipTwo rocket plane and its mothership over the Golden Gate Bridge on April 6. The aircraft landed at San Francisco International Airport, becoming the first planes to arrive at the new $388 million, 640,000-square-foot Terminal 2. SpaceShipTwo is expected to begin rocket-powered suborbital test flights during 2012 - not from San Francisco, but from the Mojave Air and Space Port near Los Angeles. (Mark Greenberg / Virgin America) Back to slideshow navigation
  19. A little lunar base

    Hillary Livingston adds the finishing touches to a scale-model lunar base camp in the "Beyond Planet Earth" exhibit at the American Museum of Natural History in New York on Nov. 10. The exhibition looks forward to the next 50 to 100 years of spaceflight, with the intention of fueling dreams of colonizing the moon and Mars. (Piotr Redlinski / New York Times via Redux) Back to slideshow navigation
  20. After the landing

    An aerial view shows vehicles with their headlights on converging on a Russian Soyuz spacecraft in northern Kazakhstan after its landing on Nov. 22. The capsule brought NASA astronaut Michael Fossum, Russian cosmonaut Sergey Volkov and Japanese astronaut Satoshi Furukawa back to Earth from the International Space Station. (Shamil Zhumatov / Reuters) Back to slideshow navigation
  21. Galactic firestorm

    The fiery birth of stars is chronicled in this view of the galaxy Centaurus A, captured by the Hubble Space Telescope and released on June 16. (NASA/ESA via AFP - Getty Images) Back to slideshow navigation
  22. In the dish

    Engineers carry out maintenance on the focus box inside the 76-meter dish of the Lovell Telescope on June 21 in Holmes Chapel, England. (Christopher Furlong / Getty Images) Back to slideshow navigation
  23. Groovy view of Vesta

    This image obtained by the framing camera on NASA's Dawn spacecraft shows the south pole of the giant asteroid Vesta. The probe entered orbit around Vesta on July 16 for a year's worth of observations. Scientists are discussing whether the circular structure that covers most of this image originated by a collision with another asteroid, or by internal processes early in the asteroid's history. Images in higher resolution might help answer that question. (NASA) Back to slideshow navigation
  24. A falling star in autumn

    An Orionid meteor streaks through the skies above French Creek State Park in Pennsylvania early Oct. 22, with the reds, yellows and oranges of autumn reflected in the trees below. (Jeff Berkes) Back to slideshow navigation
  25. Colorful crash

    The Antennae are a pair of colliding galaxies about 70 million light-years away in the constellation Corvus. This color-coded image, released Oct. 3, combines views from the Hubble Space Telescope and the newly inaugurated ALMA radio telescope array in Chile. (ALMA (ESO/NAOJ/NRAO)) Back to slideshow navigation
  26. That's heavy, dude

    An unmanned Boeing Delta 4 Heavy rocket rises from its launch pad at Vandenberg Air Force Base in California on Jan. 27. The heavy-lift launch vehicle sent a spy satellite into orbit for the National Reconnaissance Office. This was the largest rocket ever launched from the West Coast. (Bryan Walton / AP) Back to slideshow navigation
  27. Monster blast from the sun

    When an M-3.6-class flare occurred near the edge of the sun, it blew out a gorgeous, waving mass of erupting plasma that swirled and twisted over a 90-minute period on Feb. 24. The event was captured in extreme ultraviolet light by NASA's Solar Dynamics Observatory. Some of the material blew out into space, and other portions fell back to the surface. (SDO Goddard Space Flight Center) Back to slideshow navigation
  28. Quartet of moons

    Four Saturnian moons, from tiny to huge, make an appearance amid the planet's rings in this composition from the Cassini orbiter, released Oct. 24. Bright Dione is in the foreground, with Titan in the background. The dot just to the right of Saturn's nearly edge-on rings is Pandora, and Pan is just a speck embedded within the rings, to the left of Titan and Dione. (NASA / JPL-Caltech / SSI) Back to slideshow navigation
  29. Lights, camera, action

    Norwegian photographer Tommy Eliason captured this amazing view of the northern lights, the Milky Way and a meteor streaking across the sky over Ifjord, Norway, on Sept. 25. The year was notable for producing frequent auroral displays. (Tommy Eliassen / Caters News Agency) Back to slideshow navigation
  30. Pool practice

    With the aid of scuba divers, spacesuit-clad astronaut trainees take part in drills in a pool at Russia's Star City cosmonaut training center outside Moscow on Feb. 18. Underwater training simulates conditions of weightlessness and is a part of space crew training. (Sergey Ponomarev / AP) Back to slideshow navigation
  31. Chinese ship seen from space

    This Dec. 8 satellite image provided by the DigitalGlobe Analysis Center shows the Chinese aircraft carrier Shi Lang (a.k.a. Varyag) sailing in the Yellow Sea, approximately 60 miles (100 kilometers) south-southeast of the port of Dalian, China. (Digitalglobe / AP) Back to slideshow navigation
  32. The glow below

    A picture taken from the International Space Station on Sept. 17 shows two docked Russian spacecraft with the southern lights below. The auroral display is caused by the interaction between solar particles and Earth's magnetic field. (NASA via AP) Back to slideshow navigation
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