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Algae used in biofuel on U.S. jet test flight

Continental Airlines on Wednesday became the first U.S. commercial carrier to conduct a demonstration flight powered in part by alternative fuels.
Continental Airlines Biofuel Flight
This Continental Airlines 737 on Wednesday ran one engine on a mixture of half biofuel and half regular jet fuel.David J. Phillip / AP
/ Source: The Associated Press

Continental Airlines on Wednesday became the first U.S. commercial carrier to conduct a demonstration flight powered in part by alternative fuels, though large-scale use of such fuel is forecast to be several years away.

The Houston-based company, the nation's fourth-largest airline, made the flight with a Boeing 737-800 that left from Bush Intercontinental Airport, its large hub. The flight took about 1 hour, 45 minutes and had no passengers.

Continental chairman and chief executive Larry Kellner said the goal was to analyze technical aspects of using biofuels, including effects on the plane's mechanical systems. In this case, the alternative fuel was derived from algae and jatropha plants and used in only one of the plane's two engines.

Kellner and others acknowledged it will likely be several years, a decade perhaps, before biofuels make up a significant percentage of the fuel used by Continental and other major carriers. At present, adequate supplies — and the facilities to make them — simply aren't available.

"The challenge will be to produce it in an efficient way in the quantities we need," Kellner said.

Carbon benefit sought
Airlines have been experimenting with alternative fuels as a way to reduce carbon dioxide emissions and lower fuel bills, which hammered carriers in the first part of 2008 when oil prices spiked.

Last week, Air New Zealand tested a passenger jet powered partially with oil from jatropha, a bush with round, plum-like fruit that's found in parts of South America, Africa and Asia. Seeds from jatropha are crushed to produce a yellowish oil that's refined and mixed with diesel.

Continental said its flight was the first to use algae as a fuel source, and the first test involving a two-engine aircraft. One engine ran on a mixture of one-half biofuel and one-half traditional jet fuel. The other ran solely on jet fuel.

The biofuel exceeded specifications for regular jet fuel, and no modifications to the plane or its engines were needed.

Jatropha and algae are both considered sustainable, second-generation biofuels, which typically use a wider range of plants and release fewer emissions than traditional biofuels like ethanol. Other possible sources include switch grass and salt-tolerant plants called halophytes.

Wednesday's flight was a joint effort involving Continental, airplane maker Boeing Co., engine makers GE Aviation/CFM International and biofuel specialist UOP, a unit of Honeywell International Inc.

Supply bottleneck for now
Jennifer Holmgren, general manager of renewable energy and chemicals at UOP, said one of the big obstacles facing the industry is finding enough affordable feedstock to produce the large quantities of biofuel needed.

Still, as production ramps up in the next few years, she predicts biofuel could amount to 3 percent to 5 percent of the fuel used by big airlines by 2012. By 2020, the level could grow to as much as 20 percent, she said.

For now, "the only bottleneck is not just having the facilities to produce it," Holmgren said. "There isn't enough sustainable feedstock at the right price point to able to be competitive with petroleum."