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Ford recalls over 634K SUVs due to fuel leaks and fire risk

The recall covers Bronco Sport and Escape SUVs from the 2020 through 2023 model years.
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A Ford Escape SUV parked in an overflow lot in Louisville, Ky., on April 19, 2022. Ford said owners of recalled vehicles can take their SUVs to the dealer and get a free loaner, or they can get free pickup and delivery.Luke Sharrett / Bloomberg via Getty Images
/ Source: Associated Press

Ford Motor Co. is recalling over 634,000 SUVs worldwide because a cracked fuel injector can spill fuel or leak vapors onto a hot engine and cause fires.

The recall covers Bronco Sport and Escape SUVs from the 2020 through 2023 model years. All have 1.5-liter, three-cylinder engines.

The Dearborn, Michigan, automaker said Thursday it’s not recommending that owners stop driving the vehicles or park them outdoors because fires are rare and generally don’t happen when the engines are off.

But Ford said it has received 20 reports of fires, including three that ignited nearby structures. The company also said it has four claims of fires that were noticed less than five minutes after the engines were turned off. Ford also has four injury claims not involving burns, and 43 legal claims attributed to the problem.

Repairs aren’t yet available, but once they are, owners should schedule service with a preferred dealer, Jim Azzouz, executive director of customer experience, said in a statement. Owners will be notified by letter starting Dec. 19.

Owners can take their SUVs to the dealer and get a free loaner, or they can get free pickup and delivery.

Dealers will inspect the injectors and replace them if necessary. Ford also says it’s extending warranties to cover cracked fuel injectors for up to 15 years.